Orthovana Medical Implants

Maxillofacial Plating System

Precision 1.5mm / 2.0mm Micro-Mini Plating and 2.4mm Mandibular Reconstruction Locking Compression Systems Engineered for Global Surgeons and Hospitals.

Clinical Excellence & Manufacturing Precision

Craniomaxillofacial (CMF) Internal Fixation Solutions

Orthovana Medical Co., Ltd provides ISO 13485 certified titanium plating systems designed for high-precision craniomaxillofacial internal fixation. Built to support trauma reconstruction, orthognathic alignment, and mandibular repairs.

The Orthovana Maxillofacial Plating System is engineered to meet the demanding requirements of oral-maxillofacial surgeons, trauma centers, and medical device distributors. Utilizing locking compression plate (LCP) technology, our micro, mini-fragment (1.5mm/2.0mm) and reconstruction (2.4mm) systems ensure angle-stable fixation without over-compressing periosteal tissue.

Machined from commercially pure titanium (ASTM F67) and high-fatigue titanium alloy (Ti-6Al-4V ELI, ASTM F136), our low-profile plates (1.0mm to 2.0mm thickness) drastically lower soft-tissue palpability and post-operative irritation while delivering optimal mechanical stability.

  • Medical-Grade Titanium (ASTM F67 / F136): Biocompatible, non-ferromagnetic, and MRI-conditional.
  • Low-Profile Anatomical Contours: 1.0mm slim profile for cranial/midface; 2.0mm structural thickness for mandibular trauma.
  • Color-Coded Anodization: Simplifies size identification during fast-paced surgical workflows.
  • Complete Sterilization Sets: Delivered with surgical-grade drills, taps, bending pliers, and drivers.

System Indications

  • ▪ Cranial vault trauma & craniotomy fixation
  • ▪ Midface, zygomatic, and periorbital fractures
  • ▪ Le Fort I, II, III orthognathic procedures
  • ▪ Mandibular symphysis, body, and angle fractures
  • ▪ Mandibular continuity reconstruction following tumor resection
Comprehensive Product Range

CMF Plating Configurations & Specifications

Tailored anatomical designs engineered for specific facial loading requirements.

1.5mm / 2.0mm System

Micro & Mini-Fragment Plating System

Optimized for non-load-bearing cranial, periorbital, nasal, and midfacial bone repair. Features ultra-thin 1.0mm low-profile plates to minimize patient palpability.

  • Plate Profiles: Straight, L-Shape, T-Shape, Y-Shape, Square, and Mesh Plates
  • Screw Diameters: 1.5mm and 2.0mm locking & non-locking cortical screws
  • Low-profile 1.0mm thickness reduces soft tissue inflammation
  • Easy 3D contouring using matching bending pliers
2.4mm System

Mandibular Reconstruction LCP System

Heavy-duty 2.0mm thick reconstruction plates engineered for load-bearing mandibular fracture fixation, comminuted fractures, and defect reconstruction.

  • Configurations: Reconstruction Straight, L-Plates, Double L-Plates, Angle Plates
  • Plate lengths up to 181mm accommodating large continuity defects
  • Screw Diameters: 2.4mm locking and 2.4mm emergency cortical screws
  • High fatigue strength resisting masticatory functional loads
System Category Screw Diameter Plate Thickness Material Standard Primary Clinical Application
1.5mm Micro System Ø 1.5mm 0.8mm – 1.0mm Pure Titanium (ASTM F67 Grade 3/4) Cranial, orbital rim, nasal bone fractures
2.0mm Mini-Fragment Ø 2.0mm 1.0mm – 1.2mm Pure Titanium (ASTM F67 Grade 3/4) Midface trauma, orthognathic, zygomatic fractures
2.4mm Reconstruction Ø 2.4mm 2.0mm – 2.5mm Pure Titanium / Ti-6Al-4V (ASTM F136) Mandibular body, angle, defect reconstruction
Distributor & Hospital Procurement Support

Built for International Regulatory Compliance & Tender Supply

Orthovana Medical Co., Ltd partners with global healthcare distributors to ensure seamless registration, fast lead times, and uncompromised quality control.

Full Lot Traceability & Material Verification

Every batch of pure titanium and titanium alloy bars undergoes rigorous spectral analysis and tensile testing. Full raw material mill certificates and lot-level inspection records are included with every export shipment to fulfill local healthcare authority regulations.

ISO 13485 Certified ASTM F67 Grade 4 Raw Material Mill Certs Batch Traceability

Registration Document Packs

We issue technical dossiers, Instructions for Use (IFU), sterilization validation guidelines, and labeling samples to help distributors register product lines rapidly.

Matching Surgical Toolkits

Custom graphic sterilization trays equipped with high-durability drills, depth gauges, self-holding screwdrivers, and precision bending pliers.

Clinical & Technical Questions

Frequently Asked Questions

Answers to key clinical and technical questions regarding Orthovana CMF Plating Systems.

What are the biomechanical advantages of 2.0mm locking plates compared to conventional non-locking plates?

The primary advantage of a locking compression plate (LCP) system is the rigid, angle-stable construct formed by the threaded engagement between the screw head and the plate hole. Unlike conventional plates that rely on friction against bone cortex, locking systems maintain anatomical reduction without requiring intimate plate-to-bone contact. This preserves periosteal blood flow, decreases the risk of screw loosening caused by bone resorption, and reduces the duration of required postoperative intermaxillary fixation (IMF).

Will titanium maxillofacial plates interfere with postoperative CT or MRI imaging?

Commercially pure titanium (ASTM F67) generates significantly fewer streak artifacts on CT imaging compared to stainless steel, allowing clear diagnostic visualization of surrounding soft tissues and bone structures. Furthermore, pure titanium implants are non-ferromagnetic, rendering them safe and MRI-conditional under standard clinical imaging parameters.

Is secondary surgery necessary to remove maxillofacial titanium plates after bone healing?

Orthovana titanium implants demonstrate exceptional biocompatibility and osseointegration, making them suitable for permanent implantation. Secondary removal procedures are generally not required unless clinical indications arise, such as localized infection, plate exposure, tissue discomfort, or pediatric growth considerations.

How do surgeons choose between 1.5mm/2.0mm mini-fragment plates and 2.4mm reconstruction systems?

System selection depends on the anatomical site and functional mechanical loads. The 1.5mm and 2.0mm mini-fragment systems (with 1.0mm plate profile) are ideal for non-load-bearing regions, including the cranium, orbital rim, midface, and nasal bone. The 2.4mm system (with 2.0mm plate profile) is required for high load-bearing anatomical sites, such as the mandibular body, symphysis, and defect reconstruction post-trauma or tumor resection.

Can Orthovana maxillofacial plates be intraoperatively contoured?

Yes. Manufactured from ductile medical-grade pure titanium, Orthovana plates possess excellent malleability, enabling surgeons to contour them in three dimensions using matching bending pliers. Because the locking design provides angle stability independently of plate-to-bone contact, minimal manual contouring is required, reducing fatigue stresses on the plate.

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